This machine is applied for layer winding re-spooling of welding wire such as MIG welding wire, stainless wire, aluminum alloy wire, flux cored welding wire, titanium wire.
It is to rewind wire from metal bobbin onto plastic spool or wire spool in layer winding forms, so as for continuous pay-off for automatic welding purpose.
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Technical Item |
Specification |
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Wire Diameter |
Φ0.8mm, Φ1.0mm, Φ1.2mm, Φ1.6mm,Φ2.0mm |
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Winding Speed |
Max. winding speed 28m/s, Actual running speed depends on wire diameter, wire roundness quality control, plastic spool quality, and pay-off spool size |
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Take-up main motor power |
11KW synchronous servo motor, brand INOVANCE |
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Traverse |
Controlled by two servo motor with different direction, Adjustable as different wire diameter Motor power 1KW+0.4KW, motor brand INOVANCE |
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Take-up spool clamping |
Clamping & Dis-clamping movement driven by high precision hyperboloid gear reducer, torque adjustable suitable for plastic spool width difference. |
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Clamping motor power |
2.9KW servo motor, brand INOVNACE |
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Take-up spool type and size |
Plastic spool Φ300、Φ270、Φ200 with hole diameter Φ52mm Wire spool type BS.300 and K300 (Fixture optional and purchased separately) |
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Automatic weighting |
Automatic weighting function included, automatic stop at target weight |
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Tangle error rectifying function |
Automatic testing and recognize tangle error, automatic stop, automatic unwinding, automatic re-spooling, automatic stop at target weight setting. |
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Unloading finished spool function |
Automatic and manual unloading functions are optional 1 for plastic spool type SD270, SD300, automatic unloading is adopted, Automatic push, automatic carrying spool, automatic transport to conveyer, extendable to customer automatic packing and stacking system 2 for plastic spool type 100, 200mm, manual unloading mode is adopted |
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Bearing cooling function |
For take-up main shaft, oil cooling system is adopted for high-speed running bearing, to enhance bearing lifetime. |
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Safety door |
Safety doors are set for all units, doors are forbidden to open while machine is running at high speed, to ensure operator personal safety. |
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Control system |
Cantilever type operation panel, with HMI inputting |
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Take-up unit size |
Length 2000mm× Width1500mm×height1600mm |
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Production line size |
Length 6700mm×Width2385mm×height1800mm |
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Conveyor outside length |
800mm |